In the industrial sector, compressed air generation is a major item of energy consumption, significantly affecting operating costs.
The company set the goal of reducing the incidence of electricity costs by more than 10 percent by optimizing the compressed air production system used by printers and packaging machines. To achieve this, a detailed analysis of consumption was conducted, identifying opportunities for improvement to make the process more efficient.
Consumption analysis showed that the existing system could be optimized through more intelligent management of compressed air production. The intervention therefore included:
1
Installation of a variable speed compressor
It allows compressed air production to be modulated according to the required load, avoiding wasted energy.
2
Optimization of utilization of existing compressors
The remaining compressors are turned on only when full load is required, reducing consumption during lower demand phases.
The investment for the intervention was €90,000, with an economic return guaranteed by the energy savings and incentives obtained.
The implementation of the new system has yielded concrete and measurable results:
Savings of 265,000 kWh/year
With a significant reduction in energy costs.
Obtaining TEEs
Which represent an additional economic advantage for the company.
Reducing energy costs
Lower incidence of electricity consumption on compressed air production.
Increased operational efficiency
Optimized production according to actual need, avoiding waste.
Economic incentives through TEEs
Partial recovery of the initial investment through the mechanism of Energy Efficiency Certificates.
Sustainability and reduction of environmental impact
Lower energy consumption means an indirect reduction in CO₂ emissions.
The adoption of a variable-speed compressor has improved the efficiency of the compressed air generation system, providing significant energy savings and a reduction in the incidence of operating costs. With proper load management and access to TEE, the investment proved to be a strategic solution for optimizing the production process.
Contact us for a personalized consultation and find out how we can optimize your energy management.
Gentili Clienti,
vi informiamo che dall’ 11 al 15 agosto i nostri uffici resteranno chiusi per la pausa estiva.
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Grazie
Gentili Clienti,
vi informiamo che nei giorni 23 e 24 giugno il centralino del nostro ufficio non sarà attivo.
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Grazie